Modular Camper Composite Panels

Home » Sandwich Panels » XPS Foam Core Panel Series

Specifications

  • Total thickness: 60mm. (Customizable: 50-120mm)
  • Maximum width: 3.2m.
  • Maximum length: 12m.
  • Outer skin: 2.0mm smooth FRP sheet. (Customizable RAL color)
  • Inner skin: 2.0mm matte white FRP sheet.
  • Core material: XPS (extruded polystyrene) foam. (Density: 50kg/m³)
  • Reinforcing layer: 5.0mm LWRT (lightweight reinforced thermoplastic) sheet.
  • Connectors: Extruded aluminum profiles.

Description


One-piece FRP Sandwich Panel with Aluminum Connection Profiles

  • Efficient Structural Combination

The use of a one-piece FRP sandwich panel combined with aluminum connection profiles ensures that the vehicle body has excellent mechanical strength and impact resistance while simplifying the manufacturing and assembly process. The outer layer of the FRP sandwich panel provides strength and protection, while the aluminum profiles enhance structural stability.

  • Lightweight

The combination of FRP sandwich panels and aluminum profiles significantly reduces the body weight, improving fuel efficiency or extending the range of electric vehicles. It also enhances vehicle handling and durability, especially suitable for long trips.

  • Durable and Strong

The FRP sandwich panel has high compressive strength and excellent corrosion resistance. The aluminum profiles are resistant to oxidation and corrosion, making the body stable and durable even in harsh natural environments, thus extending the lifespan of the vehicle.

  • Simplified Assembly Process

The modular design makes the manufacturing and assembly of the RV body more efficient. Pre-fabricated parts can be quickly assembled. The connection method between the aluminum profiles and FRP panels is fast and straightforward, eliminating the need for complex welding, significantly shortening production time and improving manufacturing efficiency.

  • Aesthetic Appeal

The combination of aluminum profiles and FRP offers a streamlined, modern look that meets current market demands for both aesthetics and functionality. The exterior can be treated spray coating, making the body not only durable but also premium in appearance.

Applications

  • Expedition trucks.
  • Off-road trailers.
  • Truck campers.
  • Caravans.
  • Motorhomes, etc.