PET Foam Sandwich Panels for Prefabricated Space Capsule House Flooring

Home » Sandwich Panels » PET Foam Core Panel Series

Panel Specifications

  • Total thickness: 22mm (customizable: 10-50mm)
  • Maximum width: 2.8m.
  • Maximum length: 12m.
  • Panel structure: Vinyl leather + CFRT sheet + PET foam + CFRT sheet.
  • Top skin: 2.0mm wood grain vinyl leather + 0.5mm CFRT sheet.
  • Core material: 100kg/m³ PET (Polyethylene terephthalate) foam.
  • Bottom skin: 0.5mm CFRT sheet with glossy film.
  • Area weight: 9.77kg/m².

Traditional wooden flooring has long revealed numerous drawbacks in the application of luxury portable capsule homes: not only are initial purchase costs high, but the complex installation process also requires additional labor and time costs. Furthermore, it incurs long-term, expensive maintenance costs for moisture-proofing, insect-proofing, and warping repair of the wood. This neither aligns with the core positioning of capsule homes as “efficient and convenient” nor meets the demands of their luxurious living experience. In contrast, the emergence of wood-grain vinyl leather-faced PET foam sandwich panels, with their innovative one-piece composite panel structure, has become an ideal alternative that balances economy and high performance, bringing dual value innovation to both residents and builders.

Structural Diagram

Benefits for Residents:

  • Durability: Completely waterproof and moisture-resistant, suitable for humid environments and high-traffic areas.
  • Enhanced Comfort: The PET foam core provides a softer underfoot feel compared to rigid wood, improving daily comfort.
  • Easy Maintenance: Smooth vinyl surface allows quick cleaning, resistant to stains, scratches, and wear over time.

Benefits for Capsule House Builders:

  • Affordable Solution: Lower material and installation costs compared to traditional wooden floors, without compromising quality.
  • Easy Processing: Panels can be cut, drilled, and shaped with standard tools, enabling flexible design and customization.
  • Quick Installation: Lightweight and modular, panels fit together seamlessly, reducing construction time and labor requirements.

Surface Pattern

We offer a variety of vinyl leather textures, from modern minimalist finishes to classic wood grain finishes, providing a diverse range of flooring options to complement any interior theme.